Copyright © 2007 - 2024, Coachworks For contact data Click Here.
Copyright © 2007 - 2024
Copyright © 2007 - 2024,
Coachworks For contact data
Click Here.
In
may of 2009, we got a phone call from our friend Britt Grannis informing us
of the rule changes to The 36hp Challenge which created a new category for the
Volkswagen Karmann Ghia. We just knew we had to compete as we are longtime 36hp
high-performance enthusiasts and the rules seem to be tailor made to our interests!
"We decided to power it with the legendary Denzel engine, but at the time there were only three other known running examples in the world!"
So, we got our butts in gear and put together the 1959 Karmann Ghia pictured at right. We decided to power it with the legendary Denzel engine, but at the time there were only three other known running examples in the world, and we didn't have all the pieces - they had to be fabricated! Given the time available, it was very difficult yet we made it to the Bonneville Salt Flats just barely in the nick of time, and proceeded to set new records straight away. And so it came to pass that at 50 years of age, this Ghia set a world-record and at least seven "firsts."
In 2010, we got out there and did ourselves even better, and in 2011 events, we got rained out, only making two of five runs. Now, as we enter the 2012 season, we're again preparing to move the record ever faster.
On this page and a few related pages, the following serves as a bit of a table-of-contents:
We recommend you peruse the various sections that describe vehicle and then go to the page documenting our first year's efforts, 2009, and especially the (photographically illustrated) "blog" section as the narration there gives the back story and carries you through the process of how we fielded this wonderful Karmann Ghia. (One reader opined, "Rivetting!!!!! Like a great novel, I couldn't put it down and wish I had been there to help.")
Our goal was to campaign the first Karmann Ghia to enter The One Club, and The One Thirty Club!
We have achieved the first goal! Maybe next season we'll achieve the second!
Read about our 2009 efforts in detail here.
Our Firsts
When you are the first to try something, sometimes a single act can be counted as multiple accomplishments, and so it was with our experience. We are proud that we tooks significant risks and achieved our goals. So we list quite a few "firsts"; While some of the following may seem like merely restating the same thing over again, there are subtle differences that make each a legitimate claim. Please send us any corrections or other observations! Are there any errors here? Did we achieve any other firsts? Please email us.
Here are our "firsts":
Speed Records
In 2009, we also set the following records. While there was only one top speed in our category, as with "firsts", there are various claims to "fastest". Note: Our fastest time was 101.32, but we lost the slip. The fastest acknowledged was 101.163:
- Fastest Karmann Ghia campaigned as a part of the 36hp Challenge.
- Fastest Karmann Ghia in the DSS class of the 36hp Challenge.
- Fastest Karmann Ghia in The One Club.
- Fastest Denzel powered vehicle to participate in a 36hp Challenge event.
- Fastest known Denzel powered vehicle (with certified timing slip from a sanctioned event)
Other Achievement
- Second VW to enter The One Club via a 36hp Challenge event.
In the off-season we prepared by shipping our Denzel engine to ACE in Salt Lake City and tuning it on their engine dynamometer. We also did some minor work here and there to do a better job than when we rushed it into service the preceeding summer. Notably, we fixed the major oil leak. You can read about our 2010 efforts here.
Read about our 2010 efforts in detail here.
Speed Records
We retained all our claims to "fastest" from 2009 and merely pushed our numbers up; our new speed was 105.777. (No one managed to beat our 2009 numbers, by the way.)
- Fastest Karmann Ghia campaigned as a part of the 36hp Challenge.
- Fastest Karmann Ghia in the DSS class of the 36hp Challenge.
- Fastest Karmann Ghia in The One Club.
- Fastest Denzel powered vehicle to participate in a 36hp Challenge event.
- Fastest known Denzel powered vehicle (with certified timing slip from a sanctioned event)
Other Achievement
- Fastest speed in any 36hp Challenge event, for 2010 - we got a special trophy for our effort.
- According to Burly Burlile, chairman of the 36hp Challenge, our speed ranks our 2010 effort as the third fastest of any 36hp based engine powered vehicle of any kind at any point in history, 36hp Challenge event or otherwise; The two faster were Ferdinand Porsche's Berlin-Rome race car built for the Berlin-Rome-Berlin race in 1939 (which never occurred because of the war), and Peter Mueler in 1949. (See Burlie Burlile for more details - he has promissed to set up a web page about this, and we'll link to it if he does.)
We upgraded our engine, increasing displacement and compression ratio, but got rained-out in the 2011 season. You can read the detail about it here.
The 2012 season is now getting underway. You can read up about our current efforts here.
(In
the image at the right, that's Britt Grannis sanding out paint flaws.)
The 36hp Challenge is sanctioned under the umbrella of The One Thirty Club, a sub-group of USFRA - the Utah Salt Flats Racing Association.
This year the rules allow the Karmann Ghia to compete so we are campaigning a 1959 Karmann Ghia. Within that category, there are five classes available. We have chosen the DSS class - "Dual Super Stock". The class description is as follows:
DSS (Dual Super Stock)-Pre 1965 period style dual carburetor and non-28PCI single carburetor systems only, fitted to modified stock VW 36hp cylinder heads or period aftermarket 36hp dual port cylinder heads(or replicas)! Requires any Bosch distributor and coil. Dual spark plug conversions O.K.. No displacement, camshaft or header limitations.
The One Club is described on a web page managed by Burly Burlile, the guy who runs the 36hp Challenge and you can find it here .
Richard has been building high-performance VW based engines since the late 1970s, and began building Porsche and Okrasa engines - and collecting parts for Denzel engines - in the mid 1980s. His engines are well known, even famous in some communities, and he has served clients from as far afield from California as Germany, Britain and Australia. We are now offering a complete rebuild service, turn-key engines and sometimes the associated parts.
About
Our Platform:This 1959 Karmann Ghia is an original California car and served in the San Jose area for decades. Its original paint was Bamboo with a Dark Green roof, and the colors we're using are very close to the original shades.
So that this page isn't overloaded with images, please check out this page for more on the body and its assembly.
(Image below: Aaron Castillio replacing the front left drum.)
We have set up some additional pages to provide imagery and additional information on the following:
WATCH AND HEAR IT RUN! Click here. NOTE that the audio does _not_ do the engine justice - it cuts out when the real volume becomes earsplitting! (Our initial guess was that it exceeds 120 dB but on reflection, perhaps it's more like 90 dB.) The video has a synchronization problem with some players so that the sound is offset in time from the actions in the video.
In this video, you can see some of the various gauges of our Stuska Dynamometer, however, we thought the tachometer was on the fritz - it reads accurately at idle, but after about 2000 RPM, it went bonkers. However, this was an indication of a problem we diagnosed after the video was taken: The spark plug ends had too much resistance and we were losing good spark with the high-compression. We simply replaced the ends and solved the problem. The other gauges, however, like the oil temp, fuel pressure, oil pressure, are rock steady and show you what's going on - no load was used in this few minute run as we did our tuning a little later on, once we diagnosed all the issues.
In
the following photos we see the bottom end, in two views, pulley and flywheel
sides, as it was when the bottom end was finally complete and top-end assembly
had already commenced.
About
our Transaxle: This is where the primary assembly took place, next to a Porsche 356 B Cabriolet (1600S) that's in the process of restoration. This photo was taken after everything but the brake assemblies had been installed. It actually took about 4 core transaxles from three different decades of production for us to select all the right parts.
Note that we usually use solid axle boots but simply ran out of time - these split boots were already attached to one of our core's axle tubes and we saved time by just bolting them on!
We have a page dedicated to the transaxle here.
